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Cleaning up an old Wellsaw M1000 Horizontal Bandsaw, Part 12:

Wellsaw Horizontal Bandsaw

After that, we pull the steady, drop in a live center and from here on out it's a standard turning exercise-
at least after we get through the lumpy interrupted-cut part.

Wellsaw Horizontal Bandsaw

Et Voila`! Turned back down to precisely 0.750", lightly burnished with some 1200 grit, and chamfered.

Wellsaw Horizontal Bandsaw

here's still one or two very slight traces of the welding left, but nothing that might cause an issue.

Wellsaw Horizontal Bandsaw

A quick check, and yep, the old pulley slides right on and fits nice and snug.

Wellsaw Horizontal Bandsaw

While it was in the lathe, I'd noticed the fan wheel had been bent a tad, so I took a moment to straighten it, too.

Wellsaw Horizontal Bandsaw

And the final step was to mill a proper keyway, and hoping to maintain the original balance, in the same
location as the old keyway- note the red mark on the rotor.

Wellsaw Horizontal Bandsaw

Two new bearings were lightly pressed onto the shaft...

Wellsaw Horizontal Bandsaw

The rotor is set into the housing...

Wellsaw Horizontal Bandsaw

Seat the endbell back in place, trying to hopefully 'clock' the mounting arm at the right angle...

Wellsaw Horizontal Bandsaw

And install the four studs that hold everything together, with a set of shiny new stainless acorn nuts, just 'cause I can.

Wellsaw Horizontal Bandsaw

Slide the pulley in place, slip the key in, tighten it down, give 'er a test spin. Looks good so far.

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Information contained in these pages is for reference and entertainment purposes only.  Our methods are not always the best,
quickest, safest, or even the correct ones. It's up to you to know how to use your own machines and tools.
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