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Rebuilding A Junker Cutlass Into A Kinda-Sorta Faux-Four-Two Musclecar, Part 6:

Cutlass 442 Build

Along with the paint, I'd been doing a short list of other minor fixes, like getting the horn working, getting the
heater blower working, and, since it was late November by this time, borrowing a set of studded snow tires
so that I could drive the blasted thing home. :) As I was prepping to do so- I'd gotten it titled and licensed
by that point- the old heater core let go and started pouring coolant into the interior.

I looked up how-to instructions online, and the first step given was "remove passenger side innder fenderwell".
Oh, whoopie. Four some odd hours later, I had the new core in the everything topped back up with coolant.

Cutlass 442 Build

After a few more days of small-potatoes tinkering- and letting the slow-drying enamel cure as long as possible
before I subjected it to the cold and snow, I very gingerly drove it home late one night, after an ice-storm.
Brakes behaved nicely, steering was solid, all the lights kept working- except the dash lights.
When I went to dim them, they failed completely. I would later replace the headlight switch.

Cutlass 442 Build

Once it was warm and dry in my own shop, it was kind of stuck there for a while, since it was now full
on winter. As I had time between other work and customer jobs, I'd wander over and tinker with this,
that or the other thing in order to check it off my list. One day, I decided I'd replace the air-conditioning
"doghouse" with an aftermarket AC-delete heater duct. Which meant I needed to pull that fenderwell again.

Cutlass 442 Build

The swap was pretty straightforward, and going smoothly, when the power went out. :)
Fortunately, thanks to a couple of LED camp lights and a flashlight, I was able to
keep working, and the the new duct installed in a couple of hours.

Cutlass 224 Build

The power came back on right about the time I was finishing up. :)
The new duct is much smoother and less obtrusive than the unneeded AC doghouse,
and will provide valuable extra room if I eventually put in that big-block.


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Information contained in these pages is for reference and entertainment purposes only.  Our methods are not always the best,
quickest, safest, or even the correct ones. It's up to you to know how to use your own machines and tools.
Keep your fingers away from the spinny blades o' death and you should be all right.