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Anayak "Exacto" Vertical Mill Rebuild, Part 10:

Exacto Mill

To make disassembly easier, I used the 'spider' from an automotive engine stand, clamped in my
welding-table vise, to hold the head. Made it quite handy and easy to reach almost all the parts.

Exacto Mill

One of the first things I found was that the top belt groove of the drive pulley was, for some reason,
missing the outer flange. Possibly part of the same damage that broke the belt-housing, as shown earlier.

Exacto Mill

Also as noted earlier, the back gear engagement lever had been broken off.
Fortunately the lever was still with the machine, but I'll have to make a new shaft.

Exacto Mill

Overall disassembly was fairly easy, and I was relieved to find very little additional wear or damage.

Exacto Mill

The last bit of damage I came across, was this sheared key in the downfeed clutch mechanism. An easy fix.

Exacto Mill

All the bearings and seals looked good, and should work just fine with just a careful cleaning and some fresh grease.

Exacto Mill

For the housing pieces that are destined to be painted, I also removed the various metal tags and ID plates.

Exacto Mill

And there she is. Almost fully disassembled, ready for a good, thorough cleaning.
One tip: As I have no assembly manual for this machine, I took a great deal of digital
photos as I was taking it apart. It's complex enough, with enough pins, springs and detent
balls, that having done so will be a huge help when it comes time to reassemble.

On to the cleaning and painting!

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Information contained in these pages is for reference and entertainment purposes only.  Our methods are not always the best,
quickest, safest, or even the correct ones. It's up to you to know how to use your own machines and tools.
Keep your fingers away from the spinny blades o' death and you should be all right.