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Rebuilding A Junker Cutlass Into A Kinda-Sorta Faux-Four-Two Musclecar, Part 8:

Cutlass 442 Build

Okay, now we had the A-arms, spindles and coil springs back in place, and a solid start on the brake lines.


Cutlass 442 Build

Next up, we throw some new shocks in there...


Cutlass 442 Build

Thankfully I was able to salvage enough J-Nuts for the lower ends...


Cutlass 442 Build

Though I still went with new stainless bolts and neverseize. :)


Cutlass 442 Build

Bolt on the freshly-painted steering arm, with fresh Garade-8 bolts...


Cutlass 442 Build

Now, when it came time for the caliper brackets, I discovered an issue. Why is the one sandblasted?


Cutlass 442 Build

Because they didn't fit. The spindles came with zero installation instructions, so it took me a bit to figure out.


Cutlass 442 Build

The bottom was even worse, leaving a 3/16" gap.


Cutlass 442 Build

Turns out you're supposed to clearance the caliper bracket, notching it at the bottom...


Cutlass 442 Build

And then grinding a little relief on the back.


Cutlass 442 Build

After test fitting, I repainted them with yet more POR-15, and once that was cured, mounted 'em up.


Cutlass 442 Build

After that, it was time to mount up the brand new hubs and rotors. These came with bearing
races already installed, but those races actually had tiny spots of rust even when I first
got them, presumably from poor storage- that is, on the supplier's part. I popped most of
'em out, but one proved stubborn, and there wasn't much ridge on the inside to fit a drift.


Cutlass 442 Build

So I stepped back to the old trick of running a weld bead around the inside, and when it cooled,
it fell right out.

Cutlass 442 Build

Then I pressed the new races in...


Cutlass 442 Build

made fredamnshur there wasn't any weld detritus in the bore, and packed the new bearings in.


Cutlass 442 Build

Slid 'em in place, torqued the castle nuts, backed 'em off, and pinned 'em.


Cutlass 442 Build

And finally, slid the calipers and pads into place.


Cutlass 442 Build

I could then hook up the last section of brake line; the braided stainless hoses from the caliper to the frame mounts.


Cutlass 442 Build

Moving inboard, the freshly painted Pitman arm gets bolted to the steering box...


Cutlass 442 Build

The brand-new center link (or 'track rod') gets hung on it and a new idler arm...


Cutlass 442 Build

And finally, the new inner and outer tie-rods, with heavily-anti-seized threads and stainless clamping bolts.


Cutlass 442 Build

And in all cases, each castle nut gets a dab of antiseize as well, along with a stainless steel cotter pin.


Cutlass 442 Build

One last finishing touch, reinstalling the rubber bump stops on the lower A-arms.



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All text, photos and graphics Copyright 1998- 2025, Doc's Machine & Airsmith Services. All Rights Reserved.
Information contained in these pages is for reference and entertainment purposes only.  Our methods are not always the best,
quickest, safest, or even the correct ones. It's up to you to know how to use your own machines and tools.
Keep your fingers away from the spinny blades o' death and you should be all right.